Machinery adequation

The adaptation service offers a cost-effective and quality solution Economic basis for compliance with current safety regulations.

The adequacy of machinery, aims to maximize the safety of workers in the organization, minimizing the risk of incident for both the worker and the employer.

This is why the machinery is assigned one of the 4 SIL levels accordingly, adapting the safety measures to it.

Taking into account regulations such as ATEX for a correct equipment and environment in explosive atmospheres etc.

Tecelmac will implement the most appropriate security solutions to ensure that the machine meets the Essential Safety and Health Requirements based on a prior risk analysis.

  • Equipment of machinery to CE
  • Analysis of operation and current technical state of the machine
  • Recovery and adaptation of machinery
  • Mechanical safety systems
  • Implementation of the concept of safety in electrical schematics
  • Design and implementation of pneumatic and hydraulic safety components according to the category of your machine
  • Realization of proposals with improvement proposals

Equipment configuration

Tecelmac have high skilled technicians qualified to make any type of configuration and equipment startup:

Servo-assisted systems

Inverters

Temperature, weight, flow, pressure meters systems

Artificial vision systems

Robots programming

Welding systems control

We evaluate your requirements to offer t you more agility and comfort in your production process.

Design & assembly of electric cabinets

The electrical cabinets are designed by our technical department making the electrical and construction drawings. The designs are made in accordance with currently regulations and the final customer specifications. Once the design was done, in our own factory we manufacture the cabinets and the assembly, labelling, wiring and connection of all the elements.

We manufacture all type of cabinets:

  • Control cabinets
  • Electrical cabinets
  • Cabinets to integrate PC
  • Control desks.
  • Button panels.
  • Connection cabinets.
  • Serial assembly of electrical cabinets.

Identification & vision

TECELMAC offers customized solutions to customer’s real needs and quality assistance to improve effectively the processes to reduce production costs. Industrial identification is a key point to improve a process. Our technical department will study an optimal solution according to application type. Tecnology implementation is based in low cost and high efficiency criteria. Artificial vision technology consists mainly by a digital image capture system, special lighting equipment, hardware and image processing software. There are also integrated systems such as vision sensors and smart cameras that only requires a configuration software.

There are several artificial vision applications such as:     

  • Quality control.
  • Positioning.
  • Fault detection.
  • Metrology.
  • Robot guidance.
  • Surface control.
  • 1D Bar code and 2D matrix code readers
  • Recognition and verification of characters.

Industrial Computing

Real-time tracking and loss control: trough communication "On-line" with each of the main elements of the plant, up to level sensors and PLC, we maintain a detailed, immediate and automatic on production control. Control of efficiency of machine (OEE): the recording and the entry of data automatic and them new interfaces of exchange of information man-machine us allow carry a control detailed on the work of the different areas of production, control of quality, stores  and we can know immediately: who has made what, where and when, and in case of incidence and / or breakdown what corrective actions have been carried out and what stop time have involved.

Communication and Exchange of information with ERPs: The exchange of information with the different managers of the information of the company (ERP, controls of the planning) us generates a significant saving of work and mistakes in the capture of information of production, which usually is done copying reports written by the Operators, and it allows us to have the control of stocks real time, to send to plant the planning of the production depending on the received orders and the different loads of work foreseen.

Dashboards and mobile applications: To have real time all the information of the plant that allows us to take immediate decisions and accurate because the information is available and always up to date, and is accessible from anywhere in the world via webbrowser, mobile app (iOS and Android) with varying degrees of security and access.

Other specific and custom applications: Each company is different and each sector has its problems. We analyze each case individually, to provide the necessary to achieve implement all the improvements that the industry gives us 4.0, giving us real reduction in production costs and improvements in efficiency, control product quality.

Electrical instalations

Tecelmac owns a great experience in low voltage electric installations development.

  • Power and distribution installations.
  • Machinery and automatic lines installations.
  • Network installations
  • Electric and lighting installation in factories and office buildings.

Maintenance

We have a qualified team. To support or perform the maintenance of your facilities. Automatisms Tecelmac  carries out a thorough follow-up after-sales service and offers the hiring of the periodic maintenance service. We also offer the remote teleassistance service 24h 365días a year, providing a complete attention to our clients in case of incidence, breakdown or consultation. This maintenance service consists of providing a direct communication channel to the customer available 24h. In case of not being able to solve the incident by telephone, the operator will be moved to provide a solution on the spot in a maximum period of 2 hours. Automatisms Tecelmac is the official service of Delem Spain in all its products.

Optimization & machinery retrofitting

Project design and execution for a productivity and machine efficiency improvement, in existing production processes.

Automatisms Tecelmac technical department makes studies to improve and modernize machinery and production lines. The implementation of an accurate feasibility studio can produce very important advantages to a company:

  • Optimitzaciò dels recursos.
  • Significant increase in installation performance
  • Get higher profit margin and tighter investment returns.
  • Redirect machine applications with a small investment

Main features:

  • To help to visualize process mainly function state parameters.
  • Signal and manage detected alarms.
  • Enable an easy assignation of work orders and recipes.
  • Control desks and button panel removal.
  • Statistic information to process improvement.
    • Communication networks

Turnkey projects

Tecelmac Automatisms  is specialist in machinery automation and industrial processes tailored turnkey projects. Working together with our customer to achieve the higher expectations in each project, looking for the best solution in each case.

Our procedure

  • Preliminary study.
  • Solutions proposal.
  • Project evaluation.
  • Electrical drawing and documentation development.
  • Electrical cabinets assembly and installation.
  • Software edition.
  • System startup and optimization.
  • Customer’s personnel training.
  • Maintenance and aftersales services.

Programming

Our process department is completely qualified to carry out any PLC or HMI application.

  • PLC programming (Siemens, Omron, Rockwell Automation, Schneider, Mitsubishi, Panasonic...).
  • Installation of industrials networks. (Profibus, Devicenet, Ethernet, Ethercat.
  • HMI programming (Siemens, Omron, Mitsubishi, Esa, Hakko, Proface, Weintek...).

Robot programming

Industrial Robots

We are experts in programming robotic systems, for the development of different industrial processes, offering an integral solution for the implementation of robotic installations. We have the ability to integrate any process to a robot.

  • Welding.
  • Cut.
  • Artificial vision.
  • Measurement.
  • Handling.
  • Screwed up.

Collaborative robots

Collaborative robots are specially designed to interact with humans in a shared workspace without the need to install security fences. Unlike traditional industrial robots, due to their small size, flexibility and more affordable price, they are suitable for the automation of processes, being able to use them to:

  • Polished
  • Packaging
  • Mounting
  • Welding
  • Screwed
  • Quality control.

Scada

It’s a system supervisor, controller and data acquire of a continuous production process. Though an interactive communication between operator and process, it’s able to transmit function commands, make statistic informs and visualize production results in real time. System SCADA main features are:

  • To facilitate visualization state of the main function process parameters.
  • Enable an easy assignation of work orders and recipes.
  • Control desks and button panel removal.
  • Statistic information to process improvement.
  • Communication networks.

Tecelmac Automatisms , experts in SCADA.